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Rotary Disk Sorting Machine



Features :
  • Screw Compatibility: Designed for M3 to M8 screws and bolts with under-head lengths up to 80mm.
  • Camera Options: Available with 2 to 5 cameras for versatile inspection.
  • Rotating Mechanism: Optional mechanism for inspecting recess depth or detecting broken pins.
  • Head Crack Inspection: Optional wheel crack checking system (LS-1501) for thorough head crack detection.
  • Bottom Sorting System: Optional system (LS-1503) for inspecting cutter presence.
  • Bending Detection: Optional bending checking module to assess screw deformation.
  • Material Mix-Up Detection: Optional Eddy current system for detecting material mix-ups or verifying heat treatment status.
 

Sorting Capabilities:

  • Screw-head Dimensions: Height, width
  • Recess Depth: Detection
  • Pinhole & Excess Material: Identification
  • Thread Specifications: Ineffective thread length, minor and major thread diameter, bevel thread, deformed thread
  • Feature Angles & Alignment: Feature angle, pinhole alignment
  • Screw Length & Feature Length: Measurement and verification
  • Surface Features: Head crack, head mark, roundness, zinc detection (Head top view)
  • Concentricity: Inner and outer roundness, inner concentricity
  • Material Detection: Mixed material detection, material consistency
  • Feature Center Distance & Similarity: Precise measurement and comparison
  • Broken Pins & Shortened AF: Detection of defects
  • Screw Features: Cone point, feature number
 

Optional Functions:

  • Bottom Sorting: For detecting cutter presence.
  • Screw Bending: Multi-image analysis for screw bending.
  • Head Wheel Crack Detection: For head crack inspection.
  • Recess Depth Rotation: For inspecting recess depth via rotation.
 

Applications : 


 

Specifications : 
 
Wire Diameter φ3~8mm
Head Width φ5~15mm
Head Height 2~10mm
Length Under Head  5~80mm
Sorting Speed 100~600/PPM
Sorting Precision ±1 pixel


 Inquiry - Rotary Disk Sorting Machine